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The control valve installation precautions should ease, security and standardization consideration. Details are as follows.
(A), control valve installation position and orientation:
1, in accordance with the provisions of the design drawings and design documents, the installation location should have enough room for maneuver for the installation, operation and maintenance; its location
Should be avoided to install in place of vibration, humidity, and vulnerable to mechanical damage, there is strong electromagnetic interference, high temperature, severe temperature changes and corrosive gases
; Installation should be firm, smooth; mounting positions so that the control valve actuator in the upper part of the meter/">regulatory agencies, and Figure 6-8 shows the straight stroke control valve
Kinds of installation orientation. Among them, the location is the preferred location, the location of the second choice.
Two fluid flow control valves, control valves, fluid flow arrows should be marked on the control valve body. Special circumstances are not subject to this regulation
Given the restrictions.
3, the control valve to connect the control valve connection threaded connections, flange connections and welded connections. Threaded connection for small-bore control valves, install the screw
Lines to connect the control valve, you must also install the removable active connections. Flange connection flange and clamp connecting the two, the connection method
Lan the nominal diameter should be in line to take over the diameter of the control valve. Flange also have different pressure levels, with the control valve of the pressure rating of flange pressure rating
Consistent. The flange diameter should be equal to the pipe diameter. Flange and the pipe axis vertical tolerances l The °. Flange sealing surface should be flush. Law
Lan and the concentricity of the pipe to allow the deviation of t
Met:
t ≤ 0.015D (1 / β) (6-27)
Where D is the pipe diameter; eve of cutting pieces of the inner diameter of the pipe diameter ratio of working conditions. Flange connection should be force
Even appropriate, to avoid local subjected to excessive pressure. Avoid the use of welded connections, welded connections must be installed on removable active connections
Pieces. Control valve connection should not make the connection inside the pipes lead into a new projection. For example, gasket, welded joints should not be protruding in the pipeline
.
4, the control valve and on the upstream and downstream shut-off valve, the connection of the bypass valve control valve downstream of the shut-off valve and bypass valve and control valve installed at the same time. On
Downstream cut off the length of the pipe between the valve and control valve should be considered the resistance of pipeline and the fluid flow state. Straight pipe length, flow
The stability of the body by the cut off valve allows fluid flow is smooth to reduce turbulence effects, reduce noise; short length of straight pipe, the fluid by the cut off after the valve also
Not stable to enter the control valve, so that the noise enhancement, but the short length of pipe is conducive to reduce the pipeline resistance, improve the control valve pressure drop across, so that traffic special
Of distortion decreases, and is conducive to the stable operation of the control system. Should therefore be weighed and taken into account. Typically, the upstream side should be 10D to 20D straight
Pipe, downstream side of the straight pipe in 3D ~ 7D. D is the nominal pipe diameter, where necessary, set the rectifier unit.
(B), the choice of connectivity solutions.
A control valve on the downstream shut-off valve to connect a variety of ways, several common connectivity solutions. The figure, the structure of the program A compact layout, accounting for
Land area is small, easy to maintain and operate, easy to vent or drain system. But often can not meet a sufficient length of straight pipe, causing the noise increase
Strong. The structure covers an area of ??Option B is larger, the location of the control valve can be installed in the lower or upper, easy to adapt to the operational requirements, but the length of straight pipe is not
Easy to guarantee. Option C structure for angular control valve, can reduce the number of elbows, and a smaller footprint. The end of the flow into the side, more
Long upstream straight pipe length. Option B Option D is similar to a larger area. The structure of the program E applies to the angular valve with Scenario C
Than the length of straight pipe upstream side of the shorter, is not conducive to the stability of the fluid. The structure of the program F is the most common connection structure. It covers an area of ??large,
Piping less resistance, but less space to operate and maintain.
(2) relief valve, vent valve, drain valve connection for easy control valve pressure of the bleed valve before and after demolition, should be carried out prior to demolition, relief valve
Should be installed in the control valve on the downstream shut-off valve.
3, the vent valve, drain valve for the discharge fluid entrained non-condensable gases and condensate. Installation, was charged with fluid, gas or steam, in order to
To facilitate the emission of condensate drain valve should be installed in the lowest point of the control valve. Charged fluid is a liquid, for ease of non-condensable gas venting, venting
The valve should be installed in the highest point of the control valve.
4,. Bypass valve. Control valve maintenance of the demolition, the available bypass valve to operate the production process. When charged with the amount of traffic. The control valve can not be positive
Regular adjustment can also be used as an emergency measure, the bypass valve as a control valve connected in parallel program, the process control. To reduce costs, large
Caliber control valve handwheel implementing agencies, can replace the bypass valve to operate. The installation of the bypass valve should be easy to operate, and control valve, downstream
The shut-off valve with the composition of the control valve, the installation should be supporting them, and at the same time to complete construction and installation. The bypass valve nominal diameter pipeline public
The same nominal diameter, pressure rating, consistent with the process pressure rating.
5, the installation of the implementing agencies are usually the executing agency and the control valve body directly connected, but hydraulic actuator of the implementing agencies, long-stroke actuator
Structure and control valve body separate install the implementing agencies should note that the executive body of the connecting rod and the mechanical moving parts should be flexible, loose or card twist
And so on. The connecting rod length should be stable, flexible and reliable action in the full travel range. When the process piping and thermal displacement control valve body is connected,
Should ensure that the relative position between the executing agency and the control valve body remains unchanged. The executive body of the hand wheel side mount and top-mounted, the installation should be left operating
For space. Handwheel operation should be flexible, not stuck or reverse the phenomenon. Label should be hand wheel rotation direction and the valve opening relations. Limit device should be adjusted
Integration of appropriate protective effects. Hydraulic actuators should be lower than the controller is installed, must be higher than the controller, the height difference should not exceed 1.0m
And should be installed in the pipeline gathers gas exhaust valve, close to the controller to install a check valve or automatic shut-off valve.
6, valve positioner, install the valve positioner valve position detection device and the control valve stem or valve shaft directly connected, therefore, should be installed to ensure that anti-
Feed-forward signal to correctly reflect the valve position signal and changes. Typically, the valve positioner and control valve supporting supply, completed by the manufacturer of both
Connection. When the production process control need to add the valve positioner, should ensure that the valve positioner valve position detection device action is correct, reliable and flexible
. The mechanical clearance of the feedback lever fulcrum should be as small as possible. Valve locator signal line should be properly connected to the gas supply lines and output lines, enter the pipeline
Should be marked on the nameplate. The valve positioner valve position signal should be conducive to the operation and maintenance personnel observations.
7, the installation of other accessories other accessories, including valve position sensors, solenoid valves, limit switches, relay, electrical converters, etc., the installation shall comply with
The product specifications with the relevant provisions. The flow control valve should be installed upstream of the filter. Severe turbulence, should be installed at the upstream side rectifier unit.
8, the installation of the connecting pipeline installation and connection pipelines should note the following.
1), signal the trachea and air supply lines generally use brass cable PVC sheathed the diameter sL6Xl or g18Xl
2), gas supply lines should be close to the control valve.
3), signal pipelines and hydraulic lines should be as short as possible, used to shorten the signal time delay and system time constant.
I 4), the pipeline should be enough stretching, and should not impede the implementation of agency action.
5), pipeline welding should not be welding slag falling tube. Connecting lines should be cleaned before installation, to remove oil, water and rust and dirt. Even
Take over the line piping should be neat and beautiful.
6), The hydraulic oil pipelines should be kept away from high-temperature equipment and piping, with the hot surface of the distance should be greater than 150mm.
7), prior to installation to cope with the drain valve connected to the pipeline, the vent valve for cleaning, remove the oil, and inspection and testing.
8), hydraulic and pneumatic piping system should be pressure test, and compliance.
9), Connect the signal wires, cables should wear pipe laying, metal hose connection on the device side. Required explosion-proof equipment should take appropriate explosion-proof measures
Measures should be taken to seal all protected system.
10), the laying of the pipeline should not impede the operation of the operator and maintenance personnel to maintain.
11), connected to the pipeline shall be marked with nameplate. Available when necessary, support frame fixed connection pipeline, to prevent the connecting lines can not be fixed after the control valve disassembly
.
12), the cable should be avoided soaked in water and liquid and the corrosion or the intrusion of harmful gases.
9, additional fittings to install additional tube of reduced diameter pipe and expanding tube. The installation of additional pipe to pipe pressure loss increases, and affect the control valve flow coefficient
Number. Install additional pipe connections to leave the room for maneuver, easy maintenance, remove the connecting bolts. When installing the pipe installation support frame or
Bearing, if necessary, to add anti-vibration pads, anti-vibration spring.
10, control valve and other accessories off the month of purpose, insulation and heating in need of the degreasing treatment, control valves and other accessories must be carried off by design requirements
Grease treatment. Drying the degreasing control valves, piping and other required natural ventilation with dry air or nitrogen, save closed after inspection
The installation should be kept clean without oil. Need for insulation and with heat-treated control valves and other accessories for insulation and with heat treatment. Heating use
Steam pipeline or heating cable laying should be consistent with the provisions of the installation and construction. Insulation material and thickness of thermal insulation should meet the design requirements. Installation
Control valves and accessories for a variety of supporting frames, bearings, and connecting lines need to paint handling. Should be removed before painting was painted surface rust \\\\ welding slag, burrs and
Dirt. The color and thickness of paint, the painting operation conditions should be consistent with the relevant provisions.
11, self-control valve to take the source components installed self-operated pressure, differential pressure control valve pressure components with reference to the installation requirements of the pressure to take the source components carried Shi
Workers. Self-operated temperature control valve to take the source components can refer to the temperature of the package installation provisions of the construction.